Mechanical design is at the core of every product we work on. Whether it is an implantable device or a flight system, it all comes together through mechanical engineering, simulation, verification and testing.
Here are some of the technologies we can bring to your project:
- Solidworks parametric design of complex mechanical assemblies
- Machined parts design (CNC milling, turning, EDM, etc.)
- In-house CNC prototype machining (Haas VMS)
- Sheet metal
- Injection molded parts
- Laser-cut components
- 3D printing design
- In-house custom-designed high performance 3D printers
- Urethane casting
- Elastomeric components (i.e.: silicone keypads, etc.)
- Composites manufacturing: Carbon Fiber, Kevlar, Spectra, etc.
- Vacuum-clamped laminated composites
- Anodizing, Powder Coating, Paint, Silk Screen, Laser-Engraving and other finishes
- FEA simulation (thermal, airflow, motion, loading)
- Photorealistic rendering for visualization
- DFM (Design for Manufacturing)
- Test fixture and manufacturing tooling design
Being familiar with a range of manufacturing technologies and modalities means we can tailor the mechanical design of your prototypes or production units for best results. We can resort to FDM or other forms of 3D printing or CNC metal machining during the prototype phase and switch to other methods (for example, casting) for production. Each of these options requires unique considerations when it comes to the mechanical engineering that goes into the components and the systems involved.
Of course, when more than one mechanical part is involved in an assembly, it is important to also keep in mind assembly tolerances and design for manufacturing/assembly.
Need help reverse-engineering parts or assemblies? We have successfully reverse-engineered and fabricated many parts and assemblies. Sometimes it is because the assemblies became obsolete or perhaps special modifications were needed. Whatever the case may be, we can help.
Another case in which our mechanical engineering services are often applied is in taking existing prototype designs as the starting point for a manufacturable product. Once you have a prototype we can help you iterate and morph the design for manufacturing, testing, tool-up and setup with a suitable fabrication facility.
To get started, get in touch.