Rapid prototyping generally requires a range of disciplines to come together in order to quickly iterate through ideas, testing each hypothesis along the way. These days there are myriad tools and an equally vast list of approaches to creating these MVP (minimum viable product) prototypes on the path to final designs.
It starts with design. The difference between physical products (as compared to software-only products) is the difference between moving atoms versus electrons. It is far more costly, difficult, time-consuming and iterations are slow and expensive.
This is why one must use digital tools as much as possible. Iterating designs in 3D CAD and while using such tools as Finite Element Analysis (FEA) and mechanical simulation to evaluate performance and function is, in a way, shifting from moving atoms to moving electrons. Using this approach we can iterate through dozens of design concepts in the time it might take to produce just on real-world hardware prototype.
Using FEA tools we can simulate such things as cooling of an electronics board or the deformation of a metal or plastic enclosure or part when dropped or under load.
During the design process we will usually explore key concepts or ideas by resorting to rapid manufacturing technologies, such as 3D printing and using our CNC machining capabilities where it makes sense.
When it comes to electronics and software development, we are able to fully prototype a good range of applications using off-the-shelf modular electronics. In some cases this allows one to understand what is actually necessary in order to deliver the performance or functionality required without having to resort to a more expensive process of custom electronics design and software development.
By using these and other techniques we are able to create prototypes in record time, allowing you to experience your vision quickly and, more importantly, make changes that will lead to the finished product.
As we approach what looks like the finish product we start thinking about sourcing, lead times, manufacturing, regulatory testing, packaging, shipping and more. In the end, the transition from a multi-step rapid-prototyping process to a finished shippable product –with experience– can be very smooth and natural.
Whether you already have a design for which you need rapid prototyping or need help creating a product based on your ideas, you should get in touch with us. We help you make it happen.